Schäfer crimping applicators are suitable for making reliable connections between terminals and wires of different cross sections. With the swivel head included in the standard scope of supply, the crimping height can be accurately adjusted in steps of 0.02 mm in both the wire and the insulation area.

Standard applicators with mechanical or pneumatic feed mechanism are available for common crimp processes. For development of new models, Schäfer can draw upon a vast experience to meet specific customer needs. Crimping applicators equipped with upstream bending modules for terminal forming, simultaneous processing of two terminals or connecting machined terminals in fourpoint applicators are examples of special solutions.

Product Examples

Applicator 21.100

Applicator for crimping with pneumatic feeding of the terminals

Applicator 30.2001

Applicator for crimping with mechanic feeding of the terminals

Individual applicator

Applicator for crimping power plugs without feeding of terminals

Overview of Standard Applicators

Crimping Applicator
20.2001
30.2001
21.100
31.100
22.100
32.100
23.100
Wire Cross Sections (1)
up to 6 mm²up to 6 mm²up to 6 mm²up to 6 mm²up to 16 mm²up to 16 mm²up to 25 mm²
Terminal Sheet Thickness
up to 0.8 mmup to 0.8 mmup to 0.8 mmup to 0.8 mmup to 0.8 mmup to 0.8 mmup to 1.8 mm
Terminal Pitch
up to 23 mmup to 28 mm22 – 56 mm28 – 56 mm28 – 56 mm28 – 56 mm28 – 56 mm
Feeding Direction
TransverseLongitudinalTransverseLongitudinalTransverseLongitudinalTransverse
Feeding Actuation
MechanicalMechanicalPneumaticalPneumaticalPneumaticalPneumaticalPneumatical
Stroke
40 mm40 mm40 mm40 mm40 mm40 mm40 / 50 mm
Width of the Punch
19 mm19 mm19 mm19 mm24 mm24 mm38 mm
Crimp Height Adjustment
(Wire/Insulation separate)
max. 2 mmmax. 2 mmmax. 2 mmmax. 2 mmmax. 2 mmmax. 2 mmmax. 2 mm
Crimp Height Resolution
(Wire/Insulation separate)
0.02 mm0.02 mm0.02 mm0.02 mm0.02 mm0.02 mm0.02 mm
Dimensions (WxDxH) (2)
170 x 110 x 160 mm80 x 210 x 160 mm350 x 150 x 160 mm70 x 350 x 160 mm350 x 150 x 160 mm70 x 350 x 160 mm360 x 150 x 160 mm
Weight (2)
4.8 kg4.8 kg4.8 kg5.6 kg5.1 kg5.9 kg9.2 kg

(1) larger cross sections on request with special applicators
(2) approximate indication for basic equipment

Product brochure

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