Wire Processing Machine PCC-Pro

Connections with plug bridges

Connecting multi-core cables

The high-performance PCC-Pro crimping machine is designed for the economical production of high-quality power cables. High precision crimp connections are made between two- or three-core sheathed cables and plug bridges.

Integrated color detection

The closed insertion mask and color detection support correct the insertion of the cables by the machine operator.

The cables are fed manually and cut to a reference length and stripped using a stripping unit. An extraction system removes the insulation and wire residues from the process area.

Quality assurance options

The correct position of the plug bridges to the crimping station is fed from a feed pot. A column guided crimping tool connects the sheathed cables with the plug bridges.

The optional bad part cutter prevents the use of cables with incorrect crimps in the downstream process which in turn assists quality assurance.

High safety for the operator

The safety of the operator during processing is ensured by removable protective covers. When removing, the electrical safety circuit is interrupted and the machine is stopped.

High production rate

With a production rate of up to 1450 pieces per hour and optional crimp force monitoring, the crimping machine is ideal for series production.

Conform with the machinery directive

The crimping machine fully complies with all CE and EMC machine guidelines (mechanical and electrical safety, electromagnetic compatibility).

Product brochure

Brochure as a PDF document

Base equipment

  • Eccentric press
  • Zero cut module
  • Stripping unit with trigger sensor
  • Feed pot for plug bridges
  • Vacuum cleaner
  • Removal gripper
  • Foot switch
  • Trash box

Optional extentions

  • Crimp force monitoring
  • Bad part cutter
  • Color sensor
  • Networking module
  • Remote service module

Technical Data

Processable materials

Wire Two- and three-core sheathed cables
Wire cross section: 0.75 – 2.5 mm² [1]
Cable outer diameter: Max. 10 mm
Terminals Single plug bridges

Performance and geometry

Drive 0.75 kW three-phase motor
Pressing force 20 kN
Stroke 45 mm
Closing height 160.5 mm

Control

Software STI 2015
Display Touchscreen

Supplies and interfaces

Power supply 230 V, 50/60 Hz
Compressed air 6 bar
Network RJ-45

Dimensions and weight

Width x Depth x Height 1300 x 2000 x 1800 mm [2]
Weight 380 kg [2]

[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.

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