Wire Processing Machine PCC-Pro

Connections with power plugs

Connecting multi-core cables

The high-performance PCC-Pro crimping machine is designed for the economical production of high quality power cables. Crimp connections are made between two- or three-core sheathed cables and power plugs.

Precise reference and stripping

The closed insertion mask and colour detection supports the correct feeding of the cables by the machine operator. The cables are fed manually, cut to a reference length and stripped. A vacuum system removes insulation and wire residues from the process area.

Automatic terminal feeding

In the PCC-Pro, the loose power plugs are positioned with a spiral conveyor and fed automatically to the crimping process on a feeding rail.

Safety crimping process

The safety of the operator during processing is ensured by closed protective covers. A column guided crimping applicator connects the sheathed cables with the power plugs.

Quality assurance options

The optional crimp force monitoring system with bad part cutter prevents the use of cables with incorrect crimps in the further process and provides the quality assurance.

Intuitive operating software

The touch screen control has an intuitive user interface for easy and safe operation in various languages. Selecting different user roles and operating modes as well as machine networking functions
provides flexible and modern process sequences.

High production rate and quality

With a production rate of up to 1450 pieces per hour the crimping machine is ideal for series production. The high grade components, the robust machine design and the modular structure stand for highest product quality, short set-up times and durability.

Product brochure

Brochure as a PDF document

Base equipment

  • Eccentric press
  • Zero cut module
  • Stripping unit with trigger sensor
  • Feed pot for plug bridges
  • Vacuum cleaner
  • Removal gripper
  • Foot switch
  • Trash box

Optional extentions

  • Crimp force monitoring
  • Bad part cutter
  • Colour sensor
  • Networking module
  • Remote service module

Technical Data

Processable materials

WireTwo- and three-core sheathed cables
Wire cross section: 0.5 – 4 mm² [1]
Cable outer diameter: Max. 10 mm
TerminalsSingle plug bridges

Performance and geometry

Drive0.75 kW three-phase motor
Pressing force20 kN or 30 kN
Stroke45 mm
Closing height160.5 mm

Control

SoftwareSTI 2015
DisplayTouchscreen

Supplies and interfaces

Power supply230 V, 50/60 Hz
Compressed airMin. 6 bar

Dimensions and weight

Width x Depth x Height1300 x 2000 x 1800 mm [2]
Weight380 kg [2]

[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.

Menu