Megomat product family
Schäfer offers fully automatic crimping machines for high productivity and various applications.
On a modular platform different variants of machines were developed, to achieve maximum flexibility and meet customer specific requirements. Safety was the focus, by using actual machinery directives while also minimizing set-up times. Minimum machine downtimes, ergonomic design and the safety concept were the focus.
Classification of the machine
Available are machine variants which include entry and standard models for specific industries also customer-specific models for advanced individual solutions.
The Megomat 500 crimping machine is an entry-level model and equipped to serve various applications.
The machine allows crimping, sealing and tinning of wires in the cross-section range from 0.13 mm² to 3 mm². The chosen components and robust machine design provides high product quality and productivity.
Processing in high quality
To ensure the product quality, Schäfer offers different optional extensions. The crimp force monitoring reliably evaluates the quality of crimp connections. The wire quality monitoring system reports bad parts due to faulty stripping. The optical cable quality monitor checks produced cables.
Intuitive and safe operating concept
The WireStar HMI software supports optimum process sequences through its user-friendly operator interface and constant data availability from previous productions. Interaction via the modern user interface is done via a touchscreen and offers a safe handling of the machine.
WireStar‘s excellent networkability contributes to central process coordination and supports through extensive and configurable database management. The integrated networking with Schäfer Connect facilitates process coordination with the operator‘s planning system for resources (e.g. ERP). The dashboard can also be used to display status, production progress and material consumption independent of the installation location.
Specific machine configuration
From a wide range of options, various machine configurations are available to realize reproducible and complex cable operations. For further minimizing set-up times, the double wire straightener and applicator shuttle system are available.
Conform with the machinery directive
The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.
Brochure as a PDF document
Illustrations of the product are exemplary and may show options as well as specific equipment.
- Base frame including control cabinet
- Station tables and operating desk
- Wire straightener and swivel arms
- Programmable wire feeder
- Programmable cut and strip module
- Blade assembly and bad part cutter
- Pneumatic machine guard
- PC with touch screen display
- Machine software WireStar
- Networking and interfacing functions
- Crimping station EPS 2025
- Seal module SSM
- Tinning station
- Double wire straightener
- Crimp height adjustment
- Press height adjustment
- Wire stacking module
- Carrier strip chopper
- Wire doubling module
- Applicator shuttle
- Crimp force monitoring
- Cable quality monitoring
- Conductor quality monitoring
|Wire||Single and multi-core wires |
|Cross section: 0.13 mm² -3 mm² |
|Insulation: Teflon, PVC, etc.|
|Wire feeding||Belt drive with up to 10 m/s|
|Cut length||60 mm – 99 m |
|Production rate||> 3.000 pcs/h by 100 mm wire length (Crimp/Crimp) |
Performance and geometry
|Number of stations||4 Stations|
Supplies and interfaces
|Power supply||3x (208-480 V), 50/60 Hz, 3,5 kVA|
|Compressed air||6 bar|
Dimensions and weight
|Width x Depth x Height||3200 x 1500 x 1750 mm |
|Weight||820 kg |
 Depending on the configuration of wire and terminal.
 Approximate indication for basic equipment.
Subject to errors and alterations.