Megomat product family
Schäfer offers fully automatic crimping machines for high productivity and various applications.
On a modular platform different variants of machines were developed, to achieve maximum flexibility and meet customer specific requirements. Safety was the focus, by using actual machinery directives while also minimizing set-up times.
Ergonomic perfection has been achieved through the work station configuration and the addition of storage systems for tools and spare parts. On this platform, Schäfer offers machine variants which include entry and standard models for specific industries also customer-specific models for advanced individual solutions.
Classification of the machine
The Megomat 500 crimping machine is an entry-level model and serves various applications. The machine allows crimping, sealing and tinning of wires in the cross-section range from 0.13 mm² to 3 mm². The compact machine design provides economic flexibility and high productivity.
Processing in high quality
To ensure the product quality, Schäfer offers different optional components. The crimp force monitoring reliably evaluates the quality of crimp connections. The wire quality monitoring system reports bad parts due to faulty stripping. The optical cable quality monitor checks produced cables.
Various options for specific applications
Schäfer offers optional equipment to meet specific needs. For minimizing set-up times, the wire straightener and applicator-shuttle system is available.
Brochure as a PDF document
- Base frame including control cabinet
- Station tables and operating desk
- Wire straightener and swivel arms
- Programmable wire feeder
- Programmable cut and strip module
- Blade assembly and bad part cutter
- Pneumatic machine guard
- PC with touch screen display
- Machine software WireStar
- Networking and interfacing functions
- Crimping station
- Seal module SSM
- Tinning station
- Double wire straightener
- Crimp height adjustment
- Press height adjustment
- Wire stacking module
- Carrier strip chopper
- Wire doubling module
- Applicator shuttle
- Crimp force monitoring
- Cable quality monitoring
- Conductor quality monitoring
|Wire||Single and multi-core wires |
|Cross section: 0.13 mm² -3 mm² |
|Insulation: Teflon, PVC, etc.|
|Wire feeding||Belt drive with up to 10 m/s|
|Cut length||60 mm – 99 m |
|Production rate||> 3.000 pcs/h by 100 mm wire length (Crimp/Crimp) |
Performance and geometry
|Number of stations||4 Stations|
Supplies and interfaces
|Power supply||3x (208-480 V), 50/60 Hz, 3,5 kVA|
|Compressed air||6 bar|
Dimensions and weight
|Width x Depth x Height||3200 x 1500 x 1750 mm |
|Weight||820 kg |
 Depending on the configuration of wire and terminal.
 Approximate indication for basic equipment.