Crimping Machine EPS 2001 with Ferrite Assembly

Processing of ferrite cores

Connecting multi-core cables

The comprehensively equipped machine is designed for stripping, crimping and equipping two wires with ferrite cores.

The contacts are bent with a bending unit in the carrier strip and fed to the crimping process. A feed pot with feed rail provides the ferrite cores in the correct position before the operator inserts the cables. The machine starts automatically when the sensors in the stripping unit are touched.

Wide range of use options

A wide range of potential applications and a high degree of flexibility are achieved through simple conversion to another product for processing.

Different tools can be used for crimping different contacts. The machine is equipped with the tried and tested handwheel for manual test operation after retooling and after maintenance work.

Quality assurance options

The integrated bad part cutter prevents the use of cables with incorrect crimps in the downstream process which in turn assists quality assurance.

Intuitive user interface

The touch screen control has an intuitive user interface for easy and safe operation in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.

High safety for the operator

The safety of the operator during processing is ensured by removable protective covers. When removing, the electrical safety circuit is interrupted and the machine is stopped.

Conform with the machinery directive

The crimping machine fully complies with all CE and EMC machine guidelines (mechanical and electrical safety, electromagnetic compatibility).

Product brochure

Brochure as a PDF document

Base equipment

  • Eccentric press
  • Machine cover
  • Ferrite feeder
  • Zero cut module
  • Stripping unit
  • Bending unit
  • Bad part cutter

Optional extensions

  • Specific wire gripper
  • Vacuum cleaner
  • Paper winder
  • Color detection
  • Networking module
  • Remote service module
  • Stripe chopper
  • Crimp force monitoring system

Technical Data

Processable materials

Wire Two individual cables, two-core sheathed cables,
Two-core twisted cables
Wire cross section: 0.35 – 0.5 mm² [1]
Terminals Transversely belted stripes

Processing

Stripping lengths Max. 7.5 mm [1]
Sheath-removal lengths Min. 40 mm [1]

Performance and geometry

Drive 0.75 kW three-phase motor
Motor speed 440 – 2000 RPM
Pressing force 20 kN
Stroke 40 mm
Closing height 135.78 mm

Controls

Software STI 2015
Display Touchscreen

Supplies and interfaces

Power supply 230 V, 50/60 Hz
Compressed air 6 bar
Network RJ-45

Dimensions and weight

Width x Depth x Height 1600 x 650 x 900 mm [2]
Weight 218 kg [2]

[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.

 

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