Crimping Machine EPS 2001 with Ferrite Assembly

Processing of ferrite cores

Connecting multi-core cables

The comprehensively equipped machine is designed for stripping and equipping two wires with ferrite cores as well as for crimping with previously bent terminals.

The individual ferrite cores are brought into the correct position in a conveyor pot and are supplied via a feed rail. Terminals to be manufactured are formed by a bending unit and then fed to the crimping process. Wires are inserted by the operator and in the following steps automatically equipped with ferrite cores and connected to the terminals. The robust machine design enables high durability and reproducibility of the crimp connections.

Wide range of use options

A high degree of flexibility and diverse applications are made possible by the simple changeover to another product to be processed. For crimping different terminals, crimp applicators can be easily exchanged using the quick-change device.

The ideal speed for the crimping process can be individually adjusted according to the existing terminal properties.

Quality assurance options

The integrated crimp force monitoring reliably detects false crimps during the production. To support quality assurance, faulty cables are cut with the bad part cutter, thus preventing them from being used in downstream processes.

Modern operating interface

The touch screen control has an intuitive user interface for easy and safe operation of the crimping press in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.

High safety for the operator

The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped.

For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.

Conform with the machinery directive

The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.

Product brochure

Brochure as a PDF document

Base equipment

  • Eccentric press
  • Machine cover
  • Ferrite feeder
  • Zero cut module
  • Stripping unit
  • Bending unit
  • Bad part cutter
  • Crimp force monitoring

Optional extensions

  • Specific wire gripper
  • Vacuum cleaner
  • Paper winder
  • Color detection
  • Networking module
  • Remote service module
  • Stripe chopper

Technical Data

Processable materials

Wire Two individual cables, two-core sheathed cables,
Two-core twisted cables
Wire cross section: 0.35 – 0.5 mm² [1]
Terminals Transversely belted stripes

Processing

Stripping lengths Max. 7.5 mm [1]
Sheath-removal lengths Min. 40 mm [1]

Performance and geometry

Drive 0.75 kW three-phase motor
Motor speed 440 – 2000 RPM
Pressing force 20 kN
Stroke 40 mm
Closing height 135.78 mm

Controls

HMI STI 2015
Display Touchscreen

Supplies and interfaces

Power supply 230 V, 50/60 Hz
Compressed air 6 bar
Network RJ-45

Dimensions and weight

Width x Depth x Height 1600 x 650 x 900 mm [2]
Weight 218 kg [2]

[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.

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