Crimp Quality Laboratory SQS02

Analysis of crimp connections using a micrograph

Inspection for quality assurance

The laboratory SQS02 offers a simple and convenient way to make professional micrographs of crimped connections. The analysis of the micrograph is useful to determine if the valid quality criteria are met during production. At fixed checkpoints samples are drawn and the micrographs are analyzed. Checking the quality parameters before and during the production avoids loss through waste and customer complaints.

Precise preparation

The SQS02 laboratory consists of several stations for cutting, grinding, polishing, cleaning, measuring and documenting. The crimped connection can easily be mounted on a holder. After placing the holder on the slide and switching on the motor it can be exactly moved to the cutting wheel and afterwards moved to the grinding disc. The cutting- and grinding speed can be varied via a potentiometer.

Detailed evaluation

After grinding, the cross section is polished, cleaned and placed under the microscope of the optical unit. By means of a color camera, the micrograph is transmitted to a monitor. With special software the micrograph can now be measured, documented and evaluated.

Range of application

The lab SQS02 can be used both in the production department for testing samples and in the quality assurance department for documentation.

Conform with the machinery directive

The laboratory fully complies with all CE and EMC machine guidelines (mechanical and electrical safety, electromagnetic compatibility).

Base equipment

  • Cutting and grinding unit
  • Electronic fine polishing device
  • Microscope with USB digital camera
  • Universal cable holder
  • Analysis software for installation
  • Calibration base with gauge blocks
  • Cleaning brush

Optional extensions

  • 250 ml Electrolyte
  • 36x Cutting discs
  • 20x Abrasive paper
  • 12x Polishing tips
  • 2x Fine polishing sticks
  • 2x Cleaning sponge
  • 1x Cleaning cloths

Technical Data

Processable materials

Wire type Single wires
Wire cross section 0.03 – 6 mm² (AWG 32 – 10)
Crimping height 0.25 – 8 mm [1]

Optics

Magnification 24 – 288x
Optical zoom 0.58 – 7 (14 steps)
Measuring resolution 1.06 – 13 μm/pixel
Camera resolution 2560 x 1920 pixel

Inspection

Software X-Scan
System requirements Windows 7 or 10, 2 Ghz, 2 GB Ram, 10 GB Harddisc, 2x USB, DVD

Supplies and interfaces

Power suppy 100 – 240 VAC, 50/60 Hz
Camera USB 3.0

Dimensions and weight

Width x depth x height 2900 x 1005 x 1300 mm [2]
Weight 95 kg [2]

[1] For large-area viewing on a screen.
[2] Approximate indication.

Product brochure

Download the brochure as a PDF document

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