HOME
COMPANY
PRODUCTS
NEWS
CONTACT

SCHÄFER

PRODUCTS

Crimp System SSC-2 with Seal Loading

  Semiautomatic Crimp Workstation Processing of two conductor jacketed cables and two single wires
 
 

Downloads



  Semiautomatic Crimp Workstation Processing of two conductor jacketed cables and two single wires
 
Different seal configurations
  Semiautomatic Crimp Workstation Processing of two conductor jacketed cables and two single wires
 
Mini and big seal processing
  Semiautomatic Crimp Workstation Processing of two conductor jacketed cables and two single wires
 
Machine modules
 

Options


  • Wire colour detection
  • Crimping applicator
  • Crimp quality monitoring
  • Crimp cut module
  • Paper winder
  • Terminal oiler
  • Processing lights
  • Machine bench
  • Pedal switch
  Semiautomatic Crimp Workstation Processing of two conductor jacketed cables and two single wires
 
  Semiautomatic Crimp Workstation Processing of two conductor jacketed cables and two single wires
 
  Semiautomatic Crimp Workstation Processing of two conductor jacketed cables and two single wires
 
 

Product Comparison


» Entire product group
» Select products

Semiautomatic Crimp Workstation

Processing of two conductor jacketed cables and two single wires

Description

The crimping system SSC-2 processes two conductor jacketed cables or twisted pair wires. The process includes stripping, crimping and seal loading.

The cables are placed by the operator in to a centering mask. The sensors are detecting the correct placement of the leads and the process is initiated.

Both leads are loaded with a seal and stripped in one cycle. Hereto the seals are oriented with a specific seal kit SSK and a transfer unit is placing them as a pair in the stripping unit. The stripping unit closes centric and also contains a zero cut module. The offal is removed from the processing area with a vacuum device.

The customer specific terminals are crimped in sequence with a Schaefer crimping press and the corresponding applicator. The optionally available crimp force monitor in conjunction with the cut module provide for quality assurance. The terminal carrier strip is fed from left to right whereas the wires are mechanically transferred from right to left. The carrier strip is cut in to small pieces by a chopper which is mounted underneath the press.

The operator removes the processed cable and can immediately continue with the next one.

Basic configuration of the crimp system:

  • Stripper with sensor detection
  • Special wire grippers
  • Eccenter press
  • Specific seal kit SSK
  • Carrrier strip chopper
  • Vacuum device for offal
  • Protective housing


Range of Application The semi automatic machine SSC-2 is being used in the wire harness industry for automobiles.

Technical Data
Supplies
Power Supply 230 V, 50/60 Hz
Compressed Air 6 bar, dry and oilfree
Processable Wire
Type Of Wire Two conductor jacketed cables, two twisted single wires, one or two single wires (4)
Cross Sections Up to 2,5 mm², bigger cross sections on request (3)
Conductor Copper, fine stranded wire
Material Of Insulation Teflon, PVC, etc.
Cable Outer Diameter Maximum 5 mm
Wire Prefeeding
Feeding With hand in to the centering mask
Terminal Feeding
Feeding Terminal reel with paper winder (2)
Stripping Length
Maximum 8 mm (3)
Press
Stroke 40 mm
Force 20 kN
Applicator Fixture Quick-change system
Design
Housing Material Aluminum profiles with Polycarbonat windows
Machine Frame Welded steel construction
Temperature Range
Operation 15 °C - 40 °C
Storage 0 °C - 60 °C (rF < 80%)
Dimensions & Weight
W x D x H Approximately 1050 x 800 x 1500 mm (1)
Weight Approximately 240 kg (1)
Packing In a box on wooden pallet


(1) Basic configuration
(2) Optional equipment
(3) Depends on the configuration (wire, terminal, seal)
(4) Processing wire ends must be directly straightened

The products shown are examples of currently realized systems. Providing optimised system solutions based on customer requirements is our strength.