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Megomat 1000e

  Fully Automatic Wire Processing Machine Economical entry
 
 

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  Fully Automatic Wire Processing Machine Economical entry
 
Swivel arms with grippers
  Fully Automatic Wire Processing Machine Economical entry
 
Wire straightener and press
  Fully Automatic Wire Processing Machine Economical entry
 
Intuitive user interface WireStar20
 

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  Fully Automatic Wire Processing Machine Economical entry
 
  Fully Automatic Wire Processing Machine Economical entry
 
  Fully Automatic Wire Processing Machine Economical entry
 
 

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Fully Automatic Wire Processing Machine

Economical entry

Description

The Megomat 1000e enables an economical entry into the automatic wire processing. Due to its simplified configuration, this machine version provides the basis for a standard in wire processing whereas it benefits from the technology and modularity of the Megomat 1000. The concept of the Megomat 1000e machine makes it possible to adapt to the different wire processing needs. The layout of the machine is mechanically as well as electronically adaptable for the desired process.

For basic processes such as crimping on one end and strip-and-retain on the other end of a wire the machine is equipped on side A with the necessary table and crimping press in its basic configuration. For more complex processes, for example both end crimping and/or seal loading, the machine can be upgraded. This way a seal module can be installed on side A with the associating connection option. An additional press and seal module can be installed when the option "table with safety cover extension on side B" is being select.

Among others the Megomat 1000e is equipped as follows:

  • Machine base with control cabinets
  • Table including terminal guide and holder (for side- or rear feed utilization) on side A
  • EPS 2020 (1x) including press mounting on side A
  • Pneumatically activated safety cover
  • Programmable wire feed with servo drives
  • Wire straightener
  • Programmable cutting- and stripping head with servo drives
  • Programmable swivel arms for positioning with servo drives (2x)
  • Passive wire collection with slide tray
  • Operator table with PC, monitor and remote control
  • Pneumatic and electrical prewired for additional modules


Range of Application A fully automatic wire processing machine configured for manufacturing of cable sets in automobiles and consumer electronics.

Technical Data
Supplies
Power Supply 3x (208-480V), 50/60Hz, 3,5kVA
Compressed Air 6 bar, dry and oil free
Drive Servo motors
Processable Wire
Type Of Wire single conductor (1)
Cross Sections 0.08 mm² - 8 mm² (2)
Conductor Copper, fine stranded wire
Material Of Insulation Teflon, PVC, etc.
Wire Prefeeding
Feeding with belt drive
Speed up to 10 m/s
Cut Length
Minimum 30 mm (3)
Maximum 99 m (3)
Number of Stations
Side A 2
Side B 2
Swivel Arm Angle 180° to both sides
Blades Radius, V-Blades
Production Rate > 5.000 pcs/h by 50 mm wire length (crimp/crimp) (4)
Control PC with Windows, Indel
Network Capability Yes
Interface Capability RS232 Ethernet
Display 17" Display
Temperature Range
Operation 15 °C - 40 °C
Storage 0 °C - 60 °C (rF < 80%)
Dimensions & Weight
W x D x H 3350 x 1450 x 1900 mm (1)
Weight 1.100 kg (1)
Packing in a box on wooden pallet


(1) basic configuration
(2) depending on the processed material and configuration
(3) depending on the processed material
(4) depending on the processed wire and terminal

The products shown are examples of currently realized systems. Providing optimised system solutions based on customer requirements is our strength.