Crimp System SSC-2 with Seal Loading |
| |
 |
| |
Different seal configurations |
| |
 |
| |
Mini and big seal processing |
| |
 |
| |
Machine modules |
| |
Options
- Wire colour detection
- Crimping applicator
- Crimp quality monitoring
- Crimp cut module
- Paper winder
- Terminal oiler
- Processing lights
- Machine bench
- Pedal switch
|
|
Semiautomatic Crimp WorkstationProcessing of two conductor jacketed cables and two single wires
Description
The crimping system SSC-2 processes two conductor jacketed cables or twisted pair wires. The process includes stripping, crimping and seal loading.
The cables are placed by the operator in to a centering mask. The sensors are detecting the correct placement of the leads and the process is initiated.
Both leads are loaded with a seal and stripped in one cycle. Hereto the seals are oriented with a specific seal kit SSK and a transfer unit is placing them as a pair in the stripping unit. The stripping unit closes centric and also contains a zero cut module. The offal is removed from the processing area with a vacuum device.
The customer specific terminals are crimped in sequence with a Schaefer crimping press and the corresponding applicator. The optionally available crimp force monitor in conjunction with the cut module provide for quality assurance. The terminal carrier strip is fed from left to right whereas the wires are mechanically transferred from right to left. The carrier strip is cut in to small pieces by a chopper which is mounted underneath the press.
The operator removes the processed cable and can immediately continue with the next one.
Basic configuration of the crimp system:
- Stripper with sensor detection
- Special wire grippers
- Eccenter press
- Specific seal kit SSK
- Carrrier strip chopper
- Vacuum device for offal
- Protective housing
Range of Application
The semi automatic machine SSC-2 is being used in the wire harness industry for automobiles.
Examples Of Use
Product Combination Possibilities
Technical Data
| Supplies |
| Power Supply |
230 V, 50/60 Hz |
| Compressed Air |
6 bar, dry and oilfree |
| Processable Wire |
| Type Of Wire |
Two conductor jacketed cables, two twisted single wires, one or two single wires (4) |
| Cross Sections |
Up to 2,5 mm², bigger cross sections on request (3) |
| Conductor |
Copper, fine stranded wire |
| Material Of Insulation |
Teflon, PVC, etc. |
| Cable Outer Diameter |
Maximum 5 mm |
| Wire Prefeeding |
| Feeding |
With hand in to the centering mask |
| Terminal Feeding |
| Feeding |
Terminal reel with paper winder (2) |
| Stripping Length |
| Maximum |
8 mm (3) |
| Press |
| Stroke |
40 mm |
| Force |
20 kN |
| Applicator Fixture |
Quick-change system |
| Design |
| Housing Material |
Aluminum profiles with Polycarbonat windows |
| Machine Frame |
Welded steel construction |
| Temperature Range |
| Operation |
15 °C - 40 °C |
| Storage |
0 °C - 60 °C (rF < 80%) |
| Dimensions & Weight |
| W x D x H |
Approximately 1050 x 800 x 1500 mm (1) |
| Weight |
Approximately 240 kg (1) |
| Packing |
In a box on wooden pallet |
(1) Basic configuration
(2) Optional equipment
(3) Depends on the configuration (wire, terminal, seal)
(4) Processing wire ends must be directly straightened
|
The products shown are examples of currently realized systems. Providing optimised system solutions based on customer requirements is our strength. |