The crimping system processes two single wires, two conductor jacketed cables or twisted pair wires. The machine cycle includes stripping, crimping and ferrite loading of two conductors.

The cables are placed by the operator in to a centering mask. The sensors are detecting the correct placement of the leads and the process is initiated.

Both leads are loaded with a ferrite and stripped in one cycle. Hereto the loosen ferrites are oriented with a specific feeder and a transfer unit is placing them in the stripping unit which also contains a zero cut module. The offal is removed from the processing area with a vacuum device.

The customer specific terminals are crimped in sequence with a Schaefer crimping press and the corresponding applicator. The optionally available crimp force monitor in conjunction with the cut module provide for quality assurance. The terminal carrier strip is fed from left to right whereas the wires are mechanically transferred from right to left. The carrier strip is cut in to small pieces by a chopper which is mounted underneath the press.

The operator removes the processed cable respectively cables and can immediately continue with the next.

Basic configuration of the crimp system:

• Vibration coil feeder
• Ferrite transfer unit
• Stripper with sensor detection
• Special wire grippers
• Eccenter press
• Carrrier strip chopper
• Vacuum device for offal
• Protective housing