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Cut head with blade holder |
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User interface WireStar20 |
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Wire infeed |
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Fully Automatic Wire Processing MachineBoth end stripping, crimping and seal loading of a single wire
Description
The Megomat 800 (former UNO) machine system was designed for users needing a maximum of wire processing capability and flexibility. The six powerful servo motors offer precise wire feeding and positioning for quality processing. Up to six processing stations (three per side) can be mounted on air glide adapter plates.
Processing data such as wire length, wire size, stripping length, end of core position, positioning movement and or relevant production data can be programmed and easily be recalled via a PC and the WireStar20 software.
The standard machine includes a 2 m dual tray conveyor belt, two 3t crimping presses type MP 3.0 with programmable controllers, a PC with Windows operation system. Optionally, the Megomat 800 can be used for crimping and seal loading, and can also be equipped with fluxing- and tinning (lead free) stations, welding stations, doubling (V-crimp) and more for other standard or special applications. Monitoring systems such as crimp force and seal positioning complete the wire processing system.
Installation of the system is realized according to the customers specific requirements.
Range of Application
A proven and robust fully automatic wire processing machine designed for high production output and quick set up times as it is being demanded in automobile industry.
Examples Of Use
Product Combination Possibilities
The Megomat 800 can be combined with a hot stamp wire marker, seal modules, twist and tinning stations.
Technical Data
| Supplies |
| Power Supply |
3x 480V, 50/60Hz, 5kVA |
| Compressed Air |
6 bar, dry and oilfree |
| Consumption Of Air |
2 liter/stroke |
| Drive |
Servo motors |
| Processable Wire |
| Type Of Wire |
single conductor, single- and double insulated (1) |
| Cross Sections |
0.20 mm² - 6 mm² (2) |
| Conductor |
Copper, fine stranded wire |
| Material Of Insulation |
Teflon, PVC, etc. |
| Diameter |
max. 6 mm (8 mm optional) |
| Wire Prefeeding |
| Feeding |
with roller or belt drive |
| Speed |
up to 10 m/s |
| Cut Length |
| Minimum |
60 mm (3) |
| Maximum |
99 m (3) |
| Stripping Length |
| Minimum |
0.1 mm |
| Maximum |
20 mm |
| Number of Stations |
| Side A |
3 (1) |
| Side B |
3 (1) |
| Swivel Arm Angle |
90° to one side |
| Blades |
Radius, V-Blades |
| Wire Over Hang |
25 - 45 mm, programable |
| Production Rate |
wire length: pieces (4)
100 mm: 4.400 pcs/h
500 mm: 4.300 pcs/h
1.000 mm: 3.800 pcs/h
2.000 mm: 3.400 pcs/h |
| Control |
PC with Windows, Indel |
| Network Capability |
Yes |
| Interface Capability |
RS232C, Baud rate 19.2 kB (adjustable to 2.4, 4.8, 9.6 kB) |
| Noise Level |
75 db (1) |
| Temperature Range |
| Operation |
10 °C - 40 °C |
| Storage |
0 °C - 60 °C (rF < 80%) |
| Dimensions & Weight |
| W x D x H |
3200 x 1700 x 1750 mm (1) |
| Weight |
1.000 kg (1) |
| Packing |
on wooden pallet |
(1) basic configuration
(2) depending on the used material and configuration
(3) depending on the used material
(4) depending on the processed wire and terminal
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